Reliant FVIR GAS WATER HEATER Technical Information

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER
TROUBLESHOOTING and SERVICE HANDBOOK
RELIANCE Water Heater Company Technical Training Department
©2006 Ashland City, TN
1
TABLE OF CONTENTS
Page
Introduction
Terms……………………………………...1
Tools……………………………………….2
Residential Gas Water Heaters
General Information………………………3
Installation…………………………………5
Operations and Servicing
Control……………………………………..6
Burner……………………………………...7
Normal Operations……………………….7
Temperature………………………………8
Gas………………………………………...8
Water Flow………………………………...9
Service……………………………………10
Procedures and Conditions…………….11
Multiple Heater Piping…………………..14
Exhaust Venting Notes………………….15
Flammable Vapor Ignition Design……….15
Lint, Dust & Oil Screen………………….16
Flame Arrestor……………………………17
Thermal Cut Off Switch………………….18
Pilot Burner Assembly…………………...19
Sealed Combustion Chamber…………..20
Piezo Igniter……………………………….21
Miscellaneous……………………………..22
` FVIR Service Tip………………………23-25
Page
Residential Electric Water Heaters
Installation………………………………26
Standard Illustrations………………….27
Guidelines………………………………28
Elements………………………………..29
Thermostat….…………………….…...30
C-2 Circuit……………………………...31
C-2 Sequence of Operation………….32
A-6 Circuit……………………………...33
A-6 Sequence of Operation…….…...34
A-7 Circuit……………………………..35
A-7 Sequence of Operation…….……36
A-7 – wiring – Post 1995………...…...37
A-7 - Sequence of Operation ………..38
Certification and Approvals….……….39
Unbalanced 3 phase……………….…40
C-2 Ohms Check……………………...41
C-2 Ohms Check…………….………..42
C2 No Hot Water……………….……..43
C-2 Grounded Element Check………44
A-6 Ohms Check – No Hot Water…..45
A-6 No Hot Water Voltage Check…...46
A-6 Lack of Hot Water Voltage Ck…..47
A-6 Grounded Element Test………....48
A-7 Service…………………………….49
A-7 Ohms Test………………………..50
A-7 Voltage Checks…………………..51
A-7 Lack of Hot ……………………….52
A-7 Grounded Element Test……..53-54
Miscellaneous and Ohms Table.……55
Technical Bulletins …………….. 56-73
RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and
SERVICE HANDBOOK INTRODUCTION
This service handbook is designed to aid in servicing and troubleshooting RELIANCE
Residential Gas and Electric water heaters in the field. No duplication or reproduction of this book
may be made without the express written authorization of the RELIANCE Water Heater Company.
The following text and illustrations will provide you with a step-by-step procedure to verify
proper installation, operation, and troubleshooting procedures. Additional quick reference data is
included to assist you in servicing this product.
http://waterheatertimer.org/How-to-troubleshoot-gas-water-heater.html
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Inhaltsverzeichnis

Seite 1

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 2

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 3

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 4

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 5

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 6 - Note: The word “Hot”

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 7

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 8

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 9

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 10 - Service:

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 11 - If … … then

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 12 - TO GROUND

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 13

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 14

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 15 - Exhaust Venting Notes

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 16

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 17 - FLAME ARRESTOR

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 19

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 20 - SEALED COMBUSTION CHAMBER

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 21 - PIEZO IGNITER

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 22 - WATER HEATER SERVICE TIP:

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 23

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 25

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 26 - INSTALLATION

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 27 - Multiple Heater Water Piping

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 28 - Construction

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 32 - 2 CIRCUIT

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 33 - A-6 CIRCUIT

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 34

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 35 - A-7 Circuit

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 36

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 38 - Single Phase

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 39

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 40

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 41 - SERVICE

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 45 - A-6 Circuit Servicing

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 49 - Prior To 1996 Post 1995

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 50 - replace element

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 56 - RELIANCE TECHNICAL BULLETINS

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 57 - WHAT WHY PREVENTION

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 58 - WATER CONDITIONS

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 59 - WATER HAMMER

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 60 - MINERAL BUILD-UP

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 61 - ALUMINUM HYDROXIDE

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 62 - DISCOLORED WATER

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 63 - SMELLY WATER

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 64 - CHLORINATION PROCEDURE

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 65 - NOT ENOUGH HOT WATER - GAS

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 66

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

Seite 67 - THERMAL EXPANSION

RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER TROUBLESHOOTING and SERVICE HANDBOOK RELIANCE Water Heater Company Technical Training Department ©2006

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